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D&B

Servo Hydraulic Computerised Universal Testing Machine

Model KIC-XX-SH Maximum capacity 250 KN

Dynamic test System for Materials & Components Testing up to 250 KN


The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamic testing of materials and components over a range upto 50 Hz The system is free standing type hence does not require a special foundation. The system consists of a sturdy load frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystem Controller, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition and analysis.
  • Advantages
  • Specifications
  • Accessories
  • Customization
- Flexible configuration to meet your specific needs
- Advanced state of the art analogue controller
- Wide range of material-specific test application software
- Dynamic testing capability—up to 20 Hz
- Large selection of test accessories, including grips and environmental chambers
- Fatigue rated
- Height Adjustable Platen to suit test requirement

A variety of optional customized application software packages to suit test requirements

Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered to provide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, and environmental chambers to fine-tune the system to meet your particular requirements.
Load Frame

Free Standing complete with Hydraulic Power pack, Servo Valve, Servo Cylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to the servo actuator piston

Load Capacity

available in 5 KN/10 KN/25KN/50 KN/100 KN / 250 KN

Dynamic rating

210 Bar supply allowing Dp 70 Bar across the servo valve

Actuator Stroke

50mm/100 mm/150mm/200mm/250mm

Load Cell

Suitable range  Fatigue type

Load Resolution

At least 1 in 10000 parts

Load Accuracy

+/- 0.5% of Reading.

Length Sensor

Linear sensor for actuator travel.

Length Resolution

0.01 mm

Length Accuracy

+/- 0.05 mm

Servo Valve

As per requirement

Actuator

Hydraulic with Servo valve and Servo Cylinder  Double Acting Type

Controller

Kalpak make proprietory

Hydraulic Power Pack

Capacity Options: 8,20,35, 50, 75,90 Liters per minute

 

Fixed/ Variable delivery options

 

Submerged pump for quiet and noiseless operation

 

PLC controlled

 

Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,.

 

Off line cooling and filteration system .

Maximum Daylight

600 mm From top of bottom plate to bottom of platen

Column Spacing

Max. upto 500 mm

column length

1000 mm (Different column lengths available on request.)

Operating/Test Modes. Tensile/ Compression static as well as fatigue
Safety Features Emergency Stop, Pump Start and Pump Stop Buttons,  Over Travel Protection by full length adjustable Limit Switches, Electronic  Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication,  Motor overload safety
Software for  Analysis & Control

Kalpak UTM Servo TEST-C is a Windows based software for Control of Computerised Servo Hydraulic UTM, On line Data Acquisition to PC as well as Data Analysis. It offers User friendly features such as:
1.Real time display of Test data, Test Curves
2.Data analysis:
3. Software Pass word protection
4. Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement ,Test Selection, Parameter, Batch No., etc.
5. Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

Universal Testing Machine Accessories


We offer a wide range of fixtures and accessories as below

Grips,Fixtures and attachments:
We offer a wide range of Grips, fixtures and attachments customized to your application requirements for a wide range of tests.

Tensile Testing

Kalpak Self Tightening
Wedge Tensile Grips


Features:
Capacity Options: 10KN, 30 KN, 50 KN, 100 KN
Can Test Flat as well as round samples
Applications: Metals, Plastics,Wires, Wooden products, Composites etc





Screw Clamping Tensile
Grips



Features:
Capacity Options:100 N, 1KN, 10 KN
Wide Ranges of Thickness up to 30 mm
Applications: Plastics, Textiles, Paper, Foil, Wires, Metals etc



Kalpak Double Bollard
Tensile Grip



Features:
Capacity Options:1KN, 10 KN, 50 KN, 100KN
Can Test round samples
Applications: Ropes, Yarns, Twines





Self Tightening Eccentric
Roller Tensile Grips



Features:
Capacity Options:1KN
General Purpose Grip suitable for flat samples
Typical Sample Size: Thickness 0-6mm, Width: 25 mm
Applications: Rubber





Compression Testing







Kalpak Compression
Plates



Features:
Capacity Options: 1KN, 10 KN, 100 KN
Typical Sizes: Round: Up to 150mm Square: up to 200 mm
Applications: Any material Special ball seated compression
testing fixture available
against specific requirements





Kalpak Bending / Flexure
Testing Fixture



Features:
Capacity Options:1KN,10 KN, 50 KN
Options:3 Point Bending Fixture, 4 Point bending Fixture.
Applications: Any material





Kalpak Adhesion/Bonding
Test Fixtures



Features:
Capacity Options:1KN
Applications: Rubber






Self Tightening Eccentric
Roller Tensile Grips



Features:
Capacity Options:1KNGeneral
Purpose Grip suitable for
flat samples Typical Sample
Size: Thickness 0-6mm, Width: 25 mm
Applications: Rubber




Special Purpose Test Fixtures

We also offer Special Purpose Test Fixtures like Shear Test Fixture, Panel Shear Strength Modulus of Rigidity Testing,Nail /Screw Holding Test, Lateral Nail Resistance Fixture, Cleavage Testing , Static Hardness Testing, Friction Test

Extensometers
We offer two types of Electronic extensometers for direct extension measurement

1. LVDT type Electronic extensometers
Electronic Extensometer Type: LVDT Excitation: 10 V DC, Measuring range: 2 mm Gauge Length : 25 mm, Resolution: 0.001mm Specimen Dimensions: Flat 0.5 mm to 5 mm, Round upto 12 mm dia. Out put compatible to Kalpak make UTM

2. Strain Gauge type Electronic Extensometer
50 mm Gauge length, +100% -10% Maximum Strain, Metric Calibration, Self-Identifying output compatible to Kalpak make UTM

Environment Test Chambers
  • For Elevated temperature Testing
  • Test chamber size as per Customer Requirements Temperature
  • Range: 20-300 Degree Centigrade
  • Heating Rate: 2-10 Degree /Minute
  • Temperature Uniformity: within Chamber at +/- 2 Degree Centigrade

             

Additional Load Cells

We can supply additional load cells to measure different load ranges with greater accuracy. The range offered is from 1 N to 250 KN
User can customize the System as per their performance requirements by choosing from a variety of options for load frame, force capacity, Servo valve flow ratings, and pump capacity.


Main Screen :
For setting Sample Details
Machine Parameters & Test
Parameters.
Graph View Screen :
Test Screen showing Graphical
Display of Test Data alongside
Sample details & Test results.

Test Configuration Screen Multi Graph View Screen :
For Comparing Multiple Tests by
viewing as superimposed Graphs
as well as Tabular analysis of each
test result.
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